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What is a PolySmooth filament?

Published in 3D Printing Filament 2 mins read

A PolySmooth filament is a specialized material for 3D printing that offers a unique method for achieving smooth, finished prints without manual sanding.

Based on its design, PolySmooth™ is a unique, easy-to-print filament designed for hands-free post processing with isopropyl alcohol or ethanol.

Understanding PolySmooth Filament

Unlike standard 3D printing filaments like PLA or ABS, which often require manual labor such as sanding or filing to remove visible layer lines, PolySmooth is engineered for a different approach. The core benefit lies in its compatibility with alcohol vapor smoothing.

How Alcohol Smoothing Works

The post-processing for PolySmooth involves exposing the printed object to isopropyl alcohol or ethanol vapor. This hands-free method dissolves the outer layers of the filament just enough to melt the layer lines together, resulting in a significantly smoother surface finish.

Benefits of Using PolySmooth

Utilizing PolySmooth filament combined with alcohol vapor smoothing provides several advantages:

  • Hands-Free Post-Processing: Eliminates the need for tedious manual sanding or polishing, saving time and effort.
  • Smooth Surface: The surface can be smoothed to remove all the layer lines leaving a smooth, glossy, homogenous surface. This produces prints with an appearance closer to injection-molded parts.
  • Easy to Print: Despite its unique post-processing capability, the filament is described as easy-to-print, making it accessible for many FDM 3D printer users.
  • Aesthetic Finish: Delivers a desirable glossy and uniform look across the entire printed surface.

Key Characteristics

Here’s a quick look at the key features:

Feature Description
Material Type Specialty 3D Printing Filament
Post-Processing Alcohol Vapor Smoothing (Isopropyl Alcohol or Ethanol)
Resulting Finish Smooth, Glossy, Homogenous
Layer Line Removal Yes, automated via vapor smoothing
Printability Easy-to-print

In summary, PolySmooth filament is distinct because it allows for the automated removal of layer lines and the creation of a smooth, professional surface finish using a simple alcohol vapor process, making it an excellent choice for parts where aesthetics are critical.