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How Is Ankle Hardware Removed?

Published in Ankle Surgery 5 mins read

Ankle hardware removal is a surgical procedure performed to take out internal fixation devices, such as plates, screws, pins, or rods, that were previously implanted to stabilize ankle fractures or other injuries. The process typically involves a careful surgical approach to minimize impact and facilitate recovery.

Your surgeon will usually use the previous incisions to find and remove the hardware. In some cases, these incisions are made longer, or additional incisions are made to safely perform the operation. Hardware removal often is combined with other procedures, such as addressing scar tissue or other related issues.

Why Is Ankle Hardware Removed?

While hardware is often left in place permanently, there are several common reasons why a surgeon might recommend its removal:

  • Pain or Discomfort: The hardware may become prominent under the skin, causing irritation, rubbing against footwear, or general discomfort.
  • Infection: Though rare, hardware can be a source of persistent infection, requiring its removal to clear the infection.
  • Hardware Prominence: Feeling or seeing the hardware under the skin can be a cosmetic concern or cause discomfort.
  • Allergic Reaction: In very few cases, a patient might develop a reaction to the metal components.
  • Interference with Joint Movement: Hardware positioned near a joint might restrict the range of motion.
  • Planned Staged Procedure: Sometimes, hardware is designed to be temporary, especially in children or in cases where bone healing progresses to a point where the hardware is no longer needed.

The Surgical Procedure

Ankle hardware removal is a meticulous process that generally follows these steps:

Pre-Operative Preparation

Before the surgery, your surgeon will conduct a thorough evaluation. This typically includes:

  • Consultation: Discussing your symptoms, the reasons for removal, and the potential benefits and risks of the procedure.
  • Imaging Studies: X-rays, and sometimes CT scans or MRIs, are used to visualize the exact location and orientation of the hardware, as well as the bone quality around it.
  • Medical History Review: Ensuring you are healthy enough for surgery and reviewing any medications you are taking.

Steps During Surgery

The surgery is typically performed in an operating room setting:

  1. Anesthesia: You will receive either general anesthesia (you're fully asleep) or regional anesthesia (the area is numbed, but you may be awake), sometimes combined with sedation. Your surgical team will discuss the best option for you.
  2. Incision: The surgeon generally reopens the existing incision from your initial ankle surgery. This approach helps minimize new scarring and allows for direct access to the hardware. As mentioned, sometimes the incision needs to be lengthened, or a new small incision might be necessary if the hardware is in a different location or if scar tissue makes the old incision difficult to navigate.
  3. Hardware Identification and Removal: Using specialized surgical instruments like screwdrivers, pliers, and sometimes drills, the surgeon carefully loosens and removes each piece of hardware. Bone that has grown into or around the hardware may need to be carefully removed to free the implants.
  4. Wound Closure: Once all necessary hardware is removed, the incision is thoroughly cleaned, and the layers of tissue are carefully closed with sutures or staples. A sterile dressing is applied.

Here's a look at factors that can influence the complexity of hardware removal:

Factor Description
Type of Hardware Different types of hardware (e.g., small screws vs. large plates or rods) may require varying surgical approaches and tools.
Depth & Location Hardware deeply embedded within bone or located near critical structures like nerves and blood vessels requires very careful dissection.
Bone Ingrowth Over time, new bone can grow around and even into the threads of screws or the holes of plates, making removal more challenging.
Scar Tissue Extensive scar tissue from the initial surgery can obscure the hardware and make it harder to access.
Time Since Implantation Generally, hardware that has been in place for a longer period may have more bone ingrowth and scar tissue, increasing removal difficulty.

Post-Operative Recovery

Recovery after ankle hardware removal is generally quicker and less intensive than the initial ankle fracture repair, but it still requires careful management:

  • Pain Management: You will experience some pain and swelling, which can be managed with prescribed pain medication.
  • Wound Care: Keeping the incision site clean and dry is crucial to prevent infection.
  • Weight-Bearing Restrictions: Depending on the extent of the procedure and any bone defects left by the hardware, your surgeon may advise a period of limited weight-bearing on the affected ankle.
  • Physical Therapy: While often less extensive than after a fracture, physical therapy may be recommended to restore range of motion, strength, and stability to the ankle.

Risks and Considerations

Like any surgical procedure, ankle hardware removal carries potential risks, including infection, bleeding, nerve damage, persistent pain, or difficulty removing all hardware. Your surgeon will discuss these thoroughly with you before the procedure.

For more detailed information, you can consult reputable sources such as the American Academy of Orthopaedic Surgeons (AAOS) or leading medical institutions like the Mayo Clinic.