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How to break in max brakes?

Published in Brake Maintenance 3 mins read

Breaking in new brake components, commonly known as "bedding in," is a critical initial step to ensure your vehicle's braking system delivers optimal performance, consistent stopping power, and a long lifespan. This process properly conditions the new brake pads and rotors by creating an even transfer layer of friction material from the pads onto the rotor surface.

Why is Brake Bed-In Important?

A correct bed-in procedure helps to:

  • Maximize Stopping Power: Enables the brake pads to achieve their full friction potential and grip.
  • Reduce Noise: Minimizes common issues like squealing or grinding noises from the brakes.
  • Prevent Pulsation: Helps avoid uneven deposits of pad material that can lead to a "shutter" or vibration sensation when braking.
  • Increase Component Lifespan: Promotes uniform wear across both the brake pads and rotors.

The Essential Brake Bed-In Procedure

To properly break in your new brake components, perform the following steps in a safe, controlled environment, such as an empty parking lot or a road with minimal traffic:

  1. Initial Moderate Stops:

    • Begin by gradually introducing your new brake components through 6 to 10 stops from a speed of approximately 50 to 55 KM/H (about 30-35 MPH).
    • Apply moderate pressure to the brake pedal during these stops, aiming to slow the vehicle significantly without necessarily coming to a complete halt each time.
  2. Follow-Up Robust Stops:

    • After completing the initial moderate stops, perform 2 to 3 more robust, firmer stops from a higher speed of approximately 65 to 75 KM/H (about 40-45 MPH).
    • During these stops, apply more aggressive pressure to the brake pedal, again aiming to slow the vehicle quickly and substantially.
  3. Critical Considerations During Break-In:

    • Avoid Dragging: It is crucial not to "drag" the brakes, which means applying continuous, light pressure that keeps the brakes engaged for an extended period.
    • Do Not Come to a Complete Stop: Do not come to a complete stop and hold the brake pedal down before the entire break-in procedure is finished. Doing so can imprint hot pad material unevenly onto the rotor, which may cause vibration or pulsation later.
    • Allow for Cooling: After the sequence of stops, drive for several minutes without using the brakes to allow the components to cool down naturally. This helps to properly set the friction material and dissipate heat.

Tips for Optimal Brake Bed-In Success

  • Safety First: Always choose a safe, open area away from traffic and pedestrians for the procedure.
  • Observe and Listen: Pay attention to how your brakes feel and sound. A slight burning smell from the friction material is normal during this process.
  • Patience is Key: Dedicate the necessary time to complete the bed-in process thoroughly; it's a small investment for long-term brake performance and safety.
  • Manufacturer Guidelines: While these are general steps, always refer to your specific brake component manufacturer's instructions, as procedures may vary slightly. Many reputable brands, like PowerStop or Brembo, provide detailed guides.

Following these steps diligently will ensure your new brake system performs optimally and reliably throughout its lifespan.