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How much can a chain lift?

Published in Chain Lifting Capacity 3 mins read

The amount a chain can lift, known as its Working Load Limit (WLL), is not a single fixed number. It depends critically on the chain's material grade, its size (diameter), and the configuration of the lift, especially the angle at which the chain is used.

For instance, high-strength alloy chains, such as Grade 100 alloy chain slings, offer significant lifting capabilities. Their capacity varies based on whether they are used in a straight, single-leg lift or as part of a multi-leg sling system with specific angles.

Understanding Chain Lifting Capacity

The capacity of a chain is defined by its Working Load Limit (WLL), which is the maximum force or load that a chain is designed to safely support when used in a specific way. Exceeding the WLL can lead to permanent deformation or catastrophic failure.

Here are the typical working load limits for common sizes of Grade 100 alloy chain slings under different lifting scenarios:

Chain Size (Inches) Working Load Limit (On Straight Lift) Working Load Limit (60 Degrees from Horizontal)
5/16 5,700 lbs. 9,900 lbs.
3/8 8,800 lbs. 15,200 lbs.
1/2 15,000 lbs. 26,000 lbs.

Key Considerations for Lifting Capacity:

  • Straight Lift (Vertical): This refers to the maximum load a single chain leg can support when pulling vertically. This is typically the baseline WLL.
  • Angled Lift (Multi-Leg Slings): When using multi-leg slings (e.g., two-leg, three-leg, or four-leg slings), the total system capacity increases because the load is distributed across multiple chains. However, the angle of the sling legs significantly impacts the effective capacity.
    • The "60 Degrees" column in the table above refers to the capacity of a multi-leg sling where the sling legs are at an angle of 60 degrees from the horizontal plane (which corresponds to 30 degrees from the vertical plane). At this angle, the tension on each individual leg is less than it would be if it were lifting the total load vertically, allowing for a higher overall system WLL.
    • As the angle of the sling legs decreases (becomes more horizontal, increasing the angle from vertical), the tension on each leg increases, and the overall capacity of the sling system decreases.
  • Chain Grade: Different grades of chain (e.g., Grade 80, Grade 100, Grade 120) have different material strengths, with higher grades offering greater WLLs for the same size. Grade 100 is widely used for overhead lifting due to its superior strength-to-weight ratio.
  • Inspection and Maintenance: Regular inspection for wear, damage, or deformation is crucial. Any visible damage can significantly reduce the chain's actual lifting capacity and render it unsafe for use.
  • Application: The type of lift (e.g., choke hitch, basket hitch) and environmental factors (temperature, corrosive agents) can also influence a chain's effective capacity and lifespan.

In summary, while a 1/2-inch Grade 100 alloy chain can lift up to 15,000 lbs in a straight configuration, a multi-leg system using the same chain at favorable angles can lift substantially more, such as 26,000 lbs at a 60-degree angle from horizontal. Always refer to the manufacturer's WLL chart for the specific chain and configuration being used.