zaro

Can You Make Tiles Out of Clay?

Published in Clay Tile Manufacturing 3 mins read

Yes, absolutely! Clay is a primary material used for crafting various types of tiles, a practice that has been fundamental in architecture and design for centuries.

The Art and Science of Clay Tiles

Making tiles from clay is not only possible but is a highly specialized craft that requires specific types of clay and careful processing. The success of a clay tile hinges significantly on the raw material's properties and how it's prepared.

Choosing the Right Clay for Tiles

Not all clays are created equal when it comes to tile production. According to expert advice, to begin making flat tiles you need to use a heavily grogged clay formulated for sculpture or tile – it's crucial to not use a plastic throwing clay. This distinction is vital for several reasons:

  • Grog Content: "Grog" refers to fired, ground-up ceramic material added to clay. Heavily grogged clay offers enhanced stability, reduces shrinkage during drying and firing, and significantly minimizes the risk of warping or cracking. This makes it ideal for the flat, uniform shapes required for tiles.
  • Formulation for Sculpture or Tile: Clays specifically formulated for sculpture or tile are designed to hold their shape well, withstand the stresses of drying, and fire uniformly.
  • Avoiding Plastic Throwing Clay: While excellent for pottery on a wheel, plastic throwing clay is typically too pliable and lacks the structural integrity needed for flat, large-surface-area items like tiles, making them highly susceptible to warping.

The Ideal Clay Consistency

Beyond the type of clay, its moisture content plays a critical role. For tile making, it's recommended to use clay on the dry, stiff side. This preference stems from practical considerations:

  • Slower Drying: Too much water in the clay leads to a slower drying process.
  • Reduced Warping: Excess moisture significantly promotes warping as the clay dries, compromising the flatness and integrity of the tile. A stiffer consistency allows for more controlled drying and helps maintain the tile's intended shape.

Key Considerations for Making Clay Tiles

Aspect Description
Clay Selection Use heavily grogged clay specifically formulated for tiles or sculpture; avoid plastic throwing clay.
Clay Consistency Keep clay on the dry, stiff side to minimize warping and ensure proper drying.
Drying Process Slow and even drying is critical to prevent cracks and warpage. Techniques like covering the tiles partially or turning them can help.
Firing Proper kiln firing transforms the raw clay into durable ceramic. The temperature and firing schedule depend on the specific clay body and desired characteristics (e.g., bisque, glaze firing).
Purpose/Type Consider the tile's end use. Tiles for floors, walls, or decorative accents may require different clay bodies, firing temperatures, and finishes (e.g., glazed, unglazed, terracotta, porcelain).

Benefits of Clay Tiles

Clay tiles are celebrated for their:

  • Durability: When properly made and fired, clay tiles are incredibly robust and long-lasting.
  • Versatility: They can be shaped into various forms, sizes, and thicknesses, offering immense design flexibility.
  • Aesthetics: From the rustic charm of terracotta to the polished elegance of glazed ceramic, clay tiles provide a vast range of textures, colors, and finishes.
  • Sustainability: Clay is a natural, abundant material, making clay tiles a relatively environmentally friendly option, especially when locally sourced.

In summary, creating tiles from clay is a well-established and effective method, provided the right type of clay is selected and prepared with careful attention to its consistency and drying process.