Relaminating a table involves removing the old laminate and applying a new one using contact cement for a durable bond. Here's a step-by-step guide:
Steps to Relaminate a Table
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Prepare the Surface:
- Carefully remove the existing laminate. Depending on how it was applied, this might involve using a heat gun to soften the adhesive or simply prying it off with a scraper.
- Thoroughly clean the table surface. Remove any remaining adhesive residue, dirt, or grease. A solvent like mineral spirits can be helpful.
- Sand the surface to create a slightly rough texture. This gives the contact cement a better surface to grip. Use medium-grit sandpaper (e.g., 120-grit) and sand evenly.
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Prepare the New Laminate:
- Measure and cut the new laminate to the exact dimensions of the tabletop, with a slight overhang (about 1/2 inch on each side) for trimming later. It's crucial to be precise to avoid gaps or uneven edges.
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Apply Contact Cement:
- This is the most critical step. Use a high-quality contact cement specifically designed for laminates.
- Apply two thin, even coats of contact cement to both the tabletop surface and the back of the laminate. Follow the manufacturer's instructions regarding drying time between coats. Typically, you'll need to wait until the cement is dry to the touch (usually 15-30 minutes). Ensure proper ventilation during application.
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Bonding the Laminate:
- Prevent Premature Contact: Once the contact cement is dry on both surfaces, they will bond instantly upon contact. To prevent this, use thin wood strips (e.g., paint stirrers or dowels) or even a layer of kraft paper placed across the tabletop. These will act as spacers.
- Position the Laminate: Carefully position the laminate over the tabletop, ensuring the overhang is even on all sides.
- Remove Spacers and Bond: Starting from one end, slowly remove the wood strips or kraft paper, one at a time. As you remove each strip, firmly press the laminate onto the tabletop. Use a J-roller or a wood block wrapped in a soft cloth to apply even pressure and ensure a strong bond. Work your way across the entire surface.
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Trim the Overhang:
- Once the laminate is bonded, use a router with a flush-trimming bit to trim the excess laminate along the edges of the table. Alternatively, a sharp utility knife and a steady hand can be used, but this requires more skill. File the edges smooth after trimming.
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Finishing Touches:
- Inspect the edges and surface for any imperfections. Use a seam filler designed for laminates to fill any small gaps or chips.
- Clean the surface thoroughly with a laminate cleaner.
Important Considerations:
- Ventilation: Work in a well-ventilated area when using contact cement.
- Safety: Wear appropriate safety gear, including gloves and a respirator, when working with contact cement and power tools.
- Practice: If you've never worked with laminate before, consider practicing on a scrap piece of wood before tackling the table.
- Professional Help: If you're not comfortable with any of these steps, consider hiring a professional to relaminate your table.
