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How do you grease a drive shaft?

Published in Drivetrain Maintenance 5 mins read

Greasing a drive shaft is a crucial maintenance task that involves applying the correct lubricant through its grease fittings until fresh grease emerges from designated points, ensuring proper lubrication and preventing premature wear.

Understanding Drive Shaft Lubrication

The drive shaft is a vital component in your vehicle's drivetrain, responsible for transmitting power from the transmission to the differential, which then turns the wheels. Many drive shafts contain universal joints (U-joints) and slip yokes that require regular lubrication to reduce friction, prevent rust, and extend their lifespan. Without proper greasing, these components can wear out quickly, leading to vibrations, noise, and eventual failure.

Step-by-Step Guide to Greasing Your Drive Shaft

Proper lubrication requires specific tools and a systematic approach to ensure all necessary points are adequately greased.

Essential Tools and Materials

Before you begin, gather the following:

  • Grease Gun: Manual or powered, capable of delivering grease under pressure.
  • Appropriate Grease: Typically an NLGI #2 lithium complex grease, often containing molybdenum disulfide (moly grease) for enhanced protection against wear. Always check your vehicle's owner's manual for specific recommendations.
  • Rags or Shop Towels: For cleaning fittings and wiping excess grease.
  • Safety Glasses: To protect your eyes.
  • Jack Stands and Wheel Chocks: For safely lifting and securing the vehicle (if needed).
  • Gloves: To keep your hands clean.

Preparation for Greasing

Safety is paramount when working under a vehicle.

  1. Safety First: Park your vehicle on a level, hard surface. Engage the parking brake and use wheel chocks on the wheels that will remain on the ground.
  2. Lift Vehicle (if necessary): If you need more access, safely raise the vehicle using a jack and secure it firmly on jack stands. Never rely solely on a jack.
  3. Locate Grease Fittings: Identify all the grease fittings (also known as zerk fittings) on your drive shaft. These are typically found on the U-joints (small, nipple-like protrusions) and sometimes on the slip yoke (the splined shaft that allows the drive shaft to lengthen and shorten).
  4. Clean Fittings: Use a rag to thoroughly clean dirt, old grease, and debris from around each grease fitting. This prevents contaminants from being pushed into the joint with the new grease.

The Greasing Procedure

This is where precise application ensures effective lubrication.

  1. Attach the Grease Gun: Firmly attach the nozzle of your grease gun to the grease fitting. Ensure it's seated properly to prevent grease from leaking out around the fitting.
  2. Pump Grease Methodically: Begin to pump grease into the fitting.
    • Apply grease via the grease fitting until grease begins to come out of the welch plug vent hole. This indicates that the joint is adequately filled.
    • After grease appears in the vent hole, cover it and continue to grease until it begins to show grease in the seal. This ensures complete lubrication and purging of old, contaminated grease.
    • Note: During re-lubrication, it may not be possible to fully collapse the driveshaft. This is normal and does not hinder the greasing process as long as grease is observed emerging from the specified points.
  3. Wipe Excess Grease: Once fresh, clean grease emerges, remove the grease gun and wipe away any excess grease from the fitting and surrounding area. This prevents it from attracting more dirt.
  4. Repeat for All Fittings: Move to the next grease fitting and repeat the process until all lubrication points on the drive shaft have been greased.

Post-Greasing Checks

After completing the lubrication:

  • Check for Leaks: Briefly inspect the greased areas for any signs of leaks after removing the grease gun.
  • Lower Vehicle Safely: Once finished, carefully lower your vehicle from the jack stands.

Common Questions About Drive Shaft Greasing

Understanding the specifics of grease types and intervals can extend your drive shaft's life.

What Type of Grease Should I Use?

For most automotive drive shaft applications, an NLGI #2 lithium complex grease is recommended. Many manufacturers also specify or recommend a grease containing molybdenum disulfide (moly grease) for its enhanced anti-wear and extreme pressure properties, particularly for U-joints and slip yokes that experience high loads and rotational forces. Always consult your vehicle's owner's manual for the exact grease specification.

How Often Should I Grease My Drive Shaft?

The frequency of greasing depends on your vehicle's make and model, driving conditions, and whether the components are sealed or serviceable. Refer to your vehicle's owner's manual for precise maintenance schedules. However, general guidelines are:

Component Typical Greasing Interval
U-Joints Every 3,000 - 5,000 miles or 3-6 months
Slip Yokes Annually or every 10,000 - 15,000 miles
Off-Road/Heavy Duty More frequently (e.g., every 500-1000 miles)

Vehicles regularly driven off-road, in wet conditions, or for heavy towing may require more frequent lubrication.

What if Grease Doesn't Come Out?

If you pump grease and nothing comes out, or it's not emerging from the correct points:

  • Clogged Fitting: The zerk fitting itself might be clogged with old, hardened grease or debris. You can try to clear it with a zerk fitting cleaner tool or replace the fitting.
  • Hardened Grease: The old grease inside the joint might be solidified, preventing new grease from flowing. Pumping more firmly or gently wiggling the U-joint might help break it up.
  • Broken Fitting: The internal ball check valve in the fitting might be stuck or broken. Replacement is the best solution.
  • Incorrect Angle: Ensure the grease gun nozzle is perfectly aligned and seated firmly on the fitting.

Importance of Regular Maintenance

Regular greasing of your drive shaft components is a simple yet effective preventive maintenance task. It significantly contributes to:

  • Extending Component Lifespan: Reduces wear and tear on U-joints and slip yokes.
  • Preventing Costly Repairs: Addresses minor wear before it leads to major failures.
  • Ensuring Smooth Operation: Eliminates squeaks, clunks, and vibrations caused by dry or worn components.

By following these steps and guidelines, you can ensure your drive shaft remains well-lubricated, contributing to your vehicle's overall reliability and performance.