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How is oil pressure controlled in an engine?

Published in Engine Lubrication System 4 mins read

Oil pressure in an engine is primarily controlled by two critical factors: the bearing tolerances within the engine and the pressure regulating valve assembly in the oil pump. These elements work in conjunction to ensure optimal lubrication and prevent damage to internal components.


Understanding Engine Oil Pressure Control

Maintaining precise oil pressure is vital for an engine's longevity and performance. Insufficient pressure can lead to inadequate lubrication and excessive wear, while excessively high pressure can damage seals, filters, and other components. The sophisticated interplay between engine design and the oil pump mechanism ensures that oil is delivered at the correct pressure to all moving parts.

1. Bearing Tolerances within the Engine

Engine bearings, such as main bearings, connecting rod bearings, and camshaft bearings, are designed with specific clearances (tolerances) that allow for a thin film of oil to exist between the rotating journals and the stationary bearing surfaces. This oil film is crucial for reducing friction and dissipating heat.

  • Influence on Pressure: The size of these clearances directly affects the resistance the oil encounters as it flows through the engine's lubrication system.
    • Tighter Tolerances: Create more resistance to oil flow, which helps maintain higher oil pressure throughout the system.
    • Looser Tolerances: Often a result of wear over time, these wider gaps allow oil to escape more easily, leading to a drop in overall oil pressure, as the pump struggles to build sufficient resistance.
  • Impact of Wear: As an engine accumulates mileage, bearing wear can increase these tolerances. This is why older engines may sometimes exhibit lower oil pressure at idle, even with a healthy oil pump. Regular oil changes and proper engine maintenance are key to minimizing bearing wear.

2. Pressure Regulating Valve Assembly in the Oil Pump

While bearing tolerances provide the foundational resistance, the primary active control of oil pressure is handled by the pressure regulating valve assembly, which is typically integrated directly into the oil pump.

  • Function: This valve acts as a bypass, designed to divert excess oil flow back to the oil pan when the system pressure exceeds a predetermined maximum limit. This mechanism is essential for preventing over-pressurization, which could cause damage to seals, distort the oil filter, or put excessive strain on the oil pump itself.
  • Mechanism:
    1. The oil pump continuously draws oil from the oil pan and circulates it through the engine's lubrication galleries.
    2. As engine RPM increases, the oil pump's output volume also increases, naturally leading to a rise in system pressure.
    3. When the oil pressure reaches a set maximum (e.g., 60-80 PSI, depending on the engine's design), the spring-loaded pressure regulating valve opens. The spring's tension is calibrated to determine this opening pressure.
    4. Excess oil is then routed through this bypass valve directly back to the oil pan, effectively capping the maximum pressure within the lubrication system.
    5. When engine RPM or load decreases, causing pressure to drop below the set maximum, the valve closes, ensuring all pumped oil is directed to the vital lubrication points throughout the engine.

Table: Key Components and Their Role in Oil Pressure Control

Component Primary Role in Pressure Control Mechanism
Bearing Tolerances Provides fundamental resistance to oil flow Precise clearances between rotating journals and bearings
Pressure Regulating Valve Actively maintains maximum system pressure Spring-loaded bypass valve, typically in the oil pump

Practical Insights for Oil Pressure

  • Oil Viscosity: The viscosity (thickness) of the engine oil significantly affects how easily it flows and, consequently, the pressure readings. Thicker oils (higher viscosity) generally result in higher pressure, especially when cold, due to increased resistance to flow. Always use the oil viscosity recommended by your engine manufacturer.
  • Oil Filter Condition: A severely clogged oil filter can restrict oil flow, potentially causing the filter's internal bypass valve (if equipped) to open, or in extreme cases, starving parts of the engine from adequate lubrication, leading to a drop in system pressure. Regular replacement of the oil filter is crucial for maintaining proper flow.
  • Oil Pump Health: As the heart of the lubrication system, the oil pump itself must be in good working order. Any wear, damage, or malfunction within the pump can lead to inconsistent or insufficient oil pressure, regardless of the condition of bearing tolerances or the regulating valve.

By understanding these interconnected systems, it becomes clear how critical proper engine design and diligent maintenance are for reliable oil pressure control and, consequently, for the longevity of your engine.