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How Do You Control Fall From Height Risk?

Published in Fall Risk Control 5 mins read

Effectively controlling fall from height risk involves a systematic approach, prioritizing prevention and protection to ensure worker safety.

Understanding Fall From Height Risk

Falls from height are a leading cause of serious injuries and fatalities in many industries, particularly construction, maintenance, and facility management. Managing this risk requires a proactive and multi-faceted strategy that adheres to established safety principles.

The Hierarchy of Controls for Fall Protection

The most effective way to control fall from height risks is by applying the Hierarchy of Controls, which prioritizes measures from most effective to least effective.

1. Elimination

  • Remove the need to work at height: Can the task be done from ground level or a solid platform? This is the safest method as it eliminates the hazard entirely.
    • Example: Assembling components at ground level before lifting them into place with a crane, or using long-handled tools to clean high windows.

2. Engineering Controls (Prevention & Protection)

These measures are designed to physically prevent a fall or protect workers from falling, acting as the primary line of defense.

  • Guardrails and Barriers: Install adequate fall prevention/protection systems such as guard rails around open edges, excavations, and elevated platforms. These provide a robust physical barrier.
  • Scaffolding: Provide scaffolds that are properly erected, inspected, and maintained according to regulations. Scaffolds offer a stable and secure work platform.
  • Covers for Openings: Ensure covers for openings in floors or walls, which are sturdy, clearly marked, and secured, to prevent accidental falls through voids.
  • Netting Systems: Use safety nets positioned below the work area to catch individuals in the event of a fall, significantly mitigating injury severity.
  • Restraint Systems: Implement personal restraint systems that prevent workers from reaching a fall hazard area, keeping them tethered away from the edge.

3. Administrative Controls (Safe Work Procedures)

These controls involve establishing safe work practices and procedures to minimize risk when engineering controls are not sufficient or feasible.

  • Safe Work Procedures (SWP): Establish safe work procedures for various work at height (WAH) activities. These procedures should detail:
    • Comprehensive pre-work planning and site-specific risk assessments.
    • Clear communication protocols for all team members.
    • Designated safe access and egress points for elevated areas.
    • Guidelines for the correct use, inspection, and maintenance of all equipment.
  • Training and Competency: Ensure all personnel working at height receive comprehensive training on:
    • Identification of fall hazards.
    • Proper selection, use, and inspection of fall protection equipment.
    • Emergency procedures, including rescue plans.
    • Safe work practices specific to their tasks.
    • Practical Insight: Regular refresher training and competency assessments are crucial to ensure ongoing understanding and compliance.
  • Warning Signs and Exclusion Zones: Implement clear signage to alert workers to fall hazards and establish exclusion zones to keep unauthorized personnel away from dangerous areas.
  • Weather Monitoring: Implement procedures for suspending work at height during adverse weather conditions (e.g., high winds, heavy rain, ice) that could compromise safety.

4. Personal Protective Equipment (PPE)

As the last line of defense, PPE is used when higher-level controls cannot fully eliminate the risk or are not practical.

  • Individual Fall Arrest Systems: Provide individual fall arrest system (e.g. safety harness) for employees working at height. These systems are designed to stop a fall safely and include:
    • Full-body Harnesses: Distribute fall forces across the body to minimize injury.
    • Lanyards: Connect the harness to an anchorage point, often with shock absorbers.
    • Lifelines (Vertical and Horizontal): Flexible lines for continuous attachment, allowing mobility.
    • Anchorages: Secure points capable of withstanding significant fall forces, typically certified to specific standards.
    • Practical Insight: All components must be inspected before each use, properly fitted, and regularly maintained by a competent person. Comprehensive training on their correct use, limitations, and storage is paramount.

Key Elements of a Comprehensive Fall Protection Plan

A robust fall protection plan integrates these controls into a cohesive strategy, ensuring all aspects of work at height are managed safely.

Element Description
Risk Assessment Proactively identify all potential fall hazards and assess the likelihood and severity of risks.
Planning & Preparation Select appropriate control measures, specify necessary equipment, and develop detailed, task-specific work procedures.
Equipment & Systems Ensure all fall prevention and protection equipment is certified, regularly inspected, and correctly installed.
Training & Supervision Provide adequate training for all workers and ensure competent supervision for all work at height activities.
Emergency Preparedness Develop clear rescue plans and provide necessary equipment and training for a prompt and safe response to a fall incident.
Review & Improvement Regularly review the effectiveness of control measures and update plans based on observations, incidents, or changes in work.

Importance of Regular Inspection and Maintenance

All fall protection equipment and systems, from temporary guardrails to personal harnesses, require routine inspection and maintenance. Damaged or faulty equipment can fail when needed most, turning a protective measure into a critical hazard. Maintain detailed records of all inspections, maintenance activities, and equipment certifications.

By implementing these robust control measures and fostering a strong safety culture, organizations can significantly mitigate the risks associated with falls from height, protecting lives and preventing injuries.