Should You Jump Off a Stand-Up Forklift?

No, you should not "jump" off a stand-up forklift in a general or uncontrolled manner. However, in the specific event of a lateral tipover, operators of stand-up forklifts with rear-entry access are instructed to exit by stepping backward. This critical distinction from sit-down forklifts is vital for operator safety during an emergency.

Understanding Forklift Tipover Safety

Forklift rollovers are one of the leading causes of serious injury and fatalities in the workplace. The recommended action during a tipover depends significantly on the type of forklift you are operating.

Sit-Down Forklifts: Stay With the Truck

For sit-down type forklifts, the widely accepted safety protocol is to never jump. Instead, if the forklift begins to overturn:

• Stay in the operator's compartment.
• Hold on firmly to the steering wheel or overhead guard.
• Brace yourself.
• Lean in the opposite direction of the overturn.

The primary reason for this rule is to prevent the operator from being crushed by the overhead guard, mast, or the truck itself. The operator's compartment, along with the overhead guard and seatbelt, offers a zone of protection, provided the operator remains within it.

Stand-Up Forklifts: Specific Action for Lateral Tipovers

Stand-up forklifts, especially those with rear-entry access, present a different scenario due to their design. If a lateral tipover occurs (meaning the forklift is tipping sideways):

• Do not jump forward or sideways.
• Exit the forklift by stepping backward.

This specific instruction is designed to move the operator away from the immediate crush zone created by the tipping forklift. The rear-entry design allows for a clear escape path by stepping out of the operator's area, away from the overhead guard and mast which could otherwise pin or crush a jumping operator.

Risks of Improper Ejection

Attempting to jump from an overturning forklift, regardless of type, carries significant risks:

• Crushing Injuries: The most severe risk is being crushed by the overhead guard, mast, or the body of the forklift. This often happens when an operator attempts to leap clear but is caught underneath the falling equipment.
• Impact Injuries: Even if not crushed, jumping can lead to severe impact injuries from hitting the ground or other objects, as well as being struck by debris or the machine itself.
• Being Trapped: Jumping can cause an operator to become trapped between the forklift and an immovable object or the ground.

Preventing Forklift Tipovers

The best approach to forklift safety is prevention. Implementing robust safety measures significantly reduces the risk of rollovers:

• Proper Training: Ensure all operators are thoroughly trained and certified on the specific type of forklift they will be operating.
• Load Handling:
  • Never exceed the forklift's rated load capacity.
  • Keep loads low when traveling.
  • Ensure loads are stable and centered.
• Speed Control: Operate at a safe speed, especially when turning, on ramps, or on uneven surfaces. Sharp turns at high speeds are a common cause of lateral tipovers.
• Surface Awareness: Be mindful of uneven surfaces, potholes, ramps, and slippery conditions. Avoid driving too close to loading dock edges.
• Pre-Shift Inspections: Conduct daily inspections to ensure the forklift is in good working order, including tires, brakes, and steering.
• Environmental Awareness: Be aware of overhead obstructions, other vehicles, and pedestrians in the work area.

Summary of Actions During a Tipover

By understanding and adhering to these specific safety protocols, operators can significantly increase their chances of avoiding serious injury during a forklift tipover incident.