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How to Heat Press a Onesie for Custom Designs

Published in Heat Pressing 4 mins read

Heat pressing a onesie allows you to apply custom designs using heat transfer vinyl (HTV) quickly and effectively, creating personalized apparel for babies. The process involves preparing the onesie and your design, setting your heat press to the correct temperature and time, and then carefully applying heat.

Essential Materials for Heat Pressing Onesies

Before you begin, gather the following:

  • Baby Onesie: Pre-washed (recommended to prevent shrinkage).
  • Heat Transfer Vinyl (HTV): Choose a type suitable for fabric, such as everyday iron-on or stretch HTV.
  • Heat Press Machine: A clam-shell or swing-away press. For small items like onesies, a small platen attachment or pressing pillow is highly beneficial.
  • Teflon Sheet or Parchment Paper: To protect your heat press and the vinyl.
  • Weeding Tool: For removing excess vinyl from your cut design.
  • Heat-Resistant Tape (Optional): To secure your design in place.
  • Lint Roller: To remove any fibers from the onesie.

Preparing Your Onesie and Design

Proper preparation is key to a professional-looking result.

  1. Pre-Wash the Onesie: It's highly recommended to wash and dry the onesie before heat pressing. This pre-shrinks the fabric, preventing your design from wrinkling or bubbling after the first wash.
  2. Create Your Design: Cut your HTV design using a vinyl cutter (like a Cricut or Silhouette machine), remembering to mirror the image before cutting.
  3. Weed the HTV: Use a weeding tool to carefully remove all the excess vinyl, leaving only your desired design on the clear carrier sheet.
  4. Lint Roll: Use a lint roller over the entire surface of the onesie where the design will be applied to remove any lint or dust that could interfere with adhesion.

Heat Press Settings and Application Steps

The exact temperature, time, and pressure settings will vary depending on the specific type of HTV you are using and the fabric composition of the onesie. Always refer to the HTV manufacturer's recommendations.

General Heat Press Settings

Setting Recommendation (Check HTV Instructions)
Temperature 305°F – 320°F (150°C – 160°C)
Time 10 – 15 seconds
Pressure Medium to Firm

Step-by-Step Heat Press Application

  1. Pre-Press the Onesie: Place the onesie on the heat press platen. Close the heat press for 5-7 seconds to remove moisture and wrinkles. This also helps pre-shrink the fabric further.
    • Tip for Onesies: To avoid pressing over thick seams or snaps, which can create uneven pressure and poor adhesion, use a smaller heat press platen, a pressing pillow, or insert a piece of cardboard or folded towel inside the onesie to raise the pressing area.
  2. Position Your Design: Carefully place your weeded HTV design onto the onesie with the clear carrier sheet facing up. Ensure it's centered and straight. You can fold the onesie in half and lightly crease it down the middle, then do the same for your design's carrier sheet to find the center points.
  3. Cover and Press: Cover your design with a Teflon sheet or parchment paper. This protects your heat press platen from direct contact with the HTV adhesive and helps distribute heat evenly. Press down the heat press for the recommended time (e.g., 5 to 7 seconds or as per HTV instructions) at the specified temperature and pressure.
  4. Peel the Carrier Sheet:
    • Warm Peel: Some HTV requires you to peel the carrier sheet while it's still warm.
    • Cold Peel: Other types require you to let the design cool completely before peeling.
      Always check your HTV's specific instructions for peeling. Peel slowly and evenly. If the vinyl starts to lift, press it again for a few more seconds.
  5. Second Press (Optional but Recommended): Once the carrier sheet is removed, place the Teflon sheet back over the design and press for an additional 5 seconds. This helps to ensure maximum adhesion and can improve the design's durability.

Tips for Success and Durability

  • Avoid Seams: Onesies often have thick seams around the neck and legs, and snaps at the bottom. These can create an uneven pressing surface. Using a heat press pillow or a smaller platen (like a 4x7 inch platen) is crucial to ensure even pressure directly on your design area.
  • Test Scrap Material: If you're unsure about settings, test a small piece of HTV on a similar fabric scrap first.
  • Care Instructions: Advise the recipient to wait at least 24 hours before washing the decorated onesie. Wash inside out in cold water with mild detergent, and tumble dry on low or hang to dry. Avoid bleach and direct ironing on the design.

By following these steps, you can successfully heat press durable and adorable designs onto onesies.