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What is a Coning Hinge?

Published in Helicopter Rotor Systems 3 mins read

A coning hinge is a critical component found in the rotor system of certain helicopters.

Based on the provided reference, a “coning hinge” is a hinge built into the rotor hub of a teetering-rotor helicopter to allow for “coning” to occur without adding a bending stress to the rotor head - rotor blade junction. This specialized hinge addresses a specific aerodynamic phenomenon experienced by helicopter rotor blades.

Understanding the Role of a Coning Hinge

In flight, helicopter rotor blades do not spin in a perfectly flat plane. As they generate lift, they bend slightly upwards, forming a cone shape. This upward bending is known as "coning."

The coning hinge's primary purpose is to accommodate this natural coning motion. By allowing the blades to flap upwards at the hub, it prevents the significant bending forces that would otherwise be transferred to the rigid junction between the rotor head and the blade root.

Why is it Needed in Teetering Rotors?

The need for a coning hinge is particularly associated with teetering rotor heads. The reference states that a “teetering rotor head” is one of the main kinds of rotor heads, the other being called a “fully articulated” rotor head.

  • Teetering Rotor System: In a teetering rotor system, the rotor blades are typically mounted rigidly to the hub, which is allowed to rock or "teeter" back and forth like a seesaw. While the teetering action helps manage flapping (differences in lift between advancing and retreating blades), the direct upward force of coning still needs a point of articulation to avoid stressing the blade roots. The coning hinge provides this articulation point for the upward coning movement.
  • Fully Articulated Rotor System: Fully articulated rotor heads, in contrast, have multiple hinges (including flapping, lead-lag, and feathering hinges) that allow each blade to move independently in several directions relative to the hub. While they handle coning as part of their flapping hinge function, the coning hinge is a distinct feature often discussed in the context of simpler teetering designs where other hinges are absent.

Benefits of the Coning Hinge

  • Stress Reduction: The most significant benefit is the prevention of damaging bending stresses at the critical blade-to-hub junction.
  • Smoother Operation: By allowing natural coning, the hinge contributes to a smoother rotor operation.
  • Design Simplicity (Relative to Fully Articulated): Teetering rotor systems, often featuring a coning hinge, can be mechanically simpler than fully articulated systems.

In summary, the coning hinge is an essential structural element in teetering rotor helicopter hubs, specifically designed to manage the aerodynamic force causing blades to cone upwards in flight, thereby protecting the rotor system from excessive stress.