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How do you close an air conditioner hole?

Published in Home Repair 3 mins read

To close an air conditioner hole, you generally need to seal and patch it to prevent drafts, pests, and moisture from entering your home. Here's a breakdown of the process:

1. Preparation is Key:

  • Gather your materials: You'll typically need expanding foam sealant, a patching material (such as drywall patch, cement patch if it's an exterior wall, or even sturdy cardboard for a temporary fix), a utility knife, sandpaper, and paint (if desired).
  • Safety First: Wear gloves and eye protection, especially when using expanding foam.
  • Clean the area: Remove any debris, dust, or loose material from around the hole.

2. Sealing the Hole:

  • Apply Expanding Foam: Use expanding foam sealant around the perimeter and within the hole. This provides insulation and a backing for the patch. Be careful not to overfill, as the foam expands significantly. Follow the manufacturer's instructions for application and curing time.
  • Trim Excess Foam: Once the foam is fully cured (usually 24 hours), use a utility knife to carefully trim away any excess foam so that it's flush with the surrounding wall surface.

3. Patching the Hole:

  • Interior Wall (Drywall Patch):
    • Apply a self-adhesive drywall patch over the hole.
    • Apply joint compound (drywall mud) over the patch, feathering it out to blend with the surrounding wall.
    • Let the joint compound dry completely, then sand it smooth. You may need to apply multiple coats of joint compound, sanding between each coat, to achieve a seamless finish.
  • Exterior Wall (Cement Patch):
    • If the hole is in an exterior wall made of brick, concrete, or stucco, use a cement patching compound specifically designed for outdoor use.
    • Follow the manufacturer's instructions for mixing and applying the cement patch.
    • Use a trowel to smooth the patch and blend it with the surrounding surface.
  • Temporary Fix (Cardboard/Plywood):
    • Cut a piece of cardboard or thin plywood slightly larger than the hole.
    • Secure it over the hole with tape (for a very temporary fix) or screws. This is best used as a stop-gap until a more permanent solution can be implemented.

4. Finishing Touches:

  • Prime the Patch: Apply a primer to the patched area. This helps the paint adhere properly.
  • Paint: Paint the patched area to match the surrounding wall color. You may need to apply multiple coats for even coverage.

In summary, closing an air conditioner hole involves sealing the gap with expanding foam, patching it with an appropriate material (drywall patch for interior walls, cement patch for exterior walls), and finishing with sanding, priming, and painting for a seamless look.