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Can I Use the Wrong Size Air Filter?

Published in HVAC Filters 3 mins read

No, you should not use the wrong size air filter.

Using an incorrectly sized air filter can lead to several problems, impacting the efficiency and lifespan of your HVAC system. Here’s why it's crucial to use the correct size:

Negative Impacts of Using the Wrong Size Air Filter

  • Reduced Efficiency: The primary function of an air filter is to trap dust, pollen, and other airborne particles, preventing them from entering your HVAC system and circulating through your home. A filter that is too small allows unfiltered air to bypass it, reducing its effectiveness and overall air quality. Conversely, a filter that is too large can be improperly installed and may not seal tightly, causing similar issues.
  • Poor Air Quality: A poorly fitted filter, due to incorrect sizing, allows contaminants to recirculate, degrading the air quality in your home. This can exacerbate allergies, asthma, and other respiratory issues.
  • HVAC System Damage: Air bypasses when using the wrong size filter, letting dust and debris collect on your HVAC system's components. This can lead to decreased efficiency, overheating, and costly repairs. Over time, this can significantly reduce the lifespan of your HVAC unit.
  • Increased Energy Costs: When an HVAC system has to work harder due to a poorly fitted or clogged filter, it leads to higher energy consumption and increased utility bills.

Finding the Correct Filter Size

It's important to check your unit's manual or the filter compartment door for your HVAC system's recommended filter size. Here's a simple way to check:

  1. Locate your HVAC system: Find your furnace or air conditioning unit.
  2. Check the old filter: Remove the old filter and check the size printed on its side.
  3. Consult your system manual: If the size isn't visible, look it up in the HVAC system's manual.
  4. Measure: If there is no clear reference, measure the filter compartment to find the exact size needed.

Types of Filter Sizes



Typically, air filters are categorized in terms of:

  • Nominal Size: This size can be slightly different from the actual size of the filter. For example, a filter listed as 16x25x1 will actually measure approximately 15 3/4 x 24 3/4 x 3/4.
  • Actual Size: The precise measurements.


    It is important to ensure you use the precise size, which should be stated on the filter.
Aspect Effect
Filter Too Small Allows air bypass, reduced air quality, and potential HVAC damage.
Filter Too Large Can be forced in, leading to improper seal and inefficient air filtering.
Correct Size Efficient filtration, optimal airflow, and protection for your HVAC system.



By using the correct filter size, you ensure optimal performance and longevity for your HVAC system, while also keeping your indoor air cleaner and safer. As detailed, using the wrong size filter reduces efficiency, air quality, and can even damage your HVAC system. You can learn more about the difference between furnace and AC filter sizes here.