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How to Make Ice Cream That Melts Slower?

Published in Ice Cream Formulation 4 mins read

Making ice cream that melts slower primarily involves carefully controlling its composition and structure, notably through the addition of specific ingredients like polysorbate 80, alongside optimizing fat content, air incorporation, and freezing conditions.

The Role of Polysorbate 80 in Melt Resistance

A significant factor in decreasing ice cream's melting rate and enhancing its shape retention is the addition of polysorbate 80. Research indicates that incorporating polysorbate 80 into ice cream formulations at levels of 0.02% and above can dramatically improve its resistance to melting (Cambell et al., 1998; Tharp et al, 1998).

Polysorbate 80 acts as an emulsifier, which plays a crucial role in stabilizing the fat emulsion and promoting a finer fat globule network within the ice cream. This improved emulsion stability contributes to:

  • Reduced Water Mobility: By creating a more stable structure, water is less likely to separate and melt quickly.
  • Enhanced Air Bubble Stability: It helps stabilize the air cells, preventing them from collapsing rapidly, which in turn slows down the melting process.
  • Improved Shape Retention: The strengthened internal structure allows the ice cream to hold its shape longer, even as it softens.

Other Key Factors Influencing Ice Cream Melt Rate

While polysorbate 80 is a powerful tool, several other elements contribute to a slower-melting ice cream. Understanding these can help you formulate a more resilient product.

1. Fat Content

Higher fat content generally leads to slower melting. Fat contributes to the richness and creaminess of ice cream and also helps trap air and stabilize the ice crystal network.

  • Mechanism: Fat globules, when partially coalesced, create a structural network that provides body and resistance to melting. This network acts as a barrier, slowing down the movement of melted water.

2. Air Content (Overrun)

The amount of air incorporated into ice cream, known as "overrun," significantly affects its melt rate.

  • Lower Overrun: Denser ice cream with less air melts slower because there's more frozen material per volume and fewer air pockets to insulate and slow heat transfer. Premium ice creams often have lower overrun.
  • Higher Overrun: Lighter, more airy ice cream tends to melt faster.

3. Stabilizers and Emulsifiers (Beyond Polysorbate 80)

Beyond polysorbate 80, other stabilizers and emulsifiers are commonly used in ice cream to improve texture, prevent ice crystal growth, and enhance melt resistance.

  • Stabilizers: Ingredients like guar gum, locust bean gum, carrageenan, and cellulose gum bind water, preventing it from turning into large ice crystals and slowing down the melting process by increasing the viscosity of the unfrozen phase.
  • Emulsifiers: Besides polysorbate 80, monoglycerides and diglycerides are common emulsifiers that help distribute fat evenly and promote a smoother texture, contributing to melt resistance.

4. Freezing Temperature and Method

The temperature at which ice cream is stored and the speed of freezing are critical.

  • Lower Storage Temperature: Storing ice cream at colder temperatures (e.g., -18°C or lower) keeps ice crystals more stable and slows down the overall melting process when it's eventually exposed to warmer temperatures.
  • Fast Freezing: Rapid freezing creates smaller, more uniform ice crystals. Smaller crystals mean a smoother texture and a more stable structure that is less prone to rapid melting compared to larger, more irregular crystals formed during slow freezing.

Practical Insights for Slower-Melting Ice Cream

To achieve a slower-melting ice cream, consider these practical tips:

  • Utilize Polysorbate 80: If possible and permissible for your recipe, incorporate polysorbate 80 at recommended levels (0.02% and above) for significant melt reduction.
  • Optimize Fat Content: Aim for a fat content that balances richness with melt resistance, typically between 10-16% for standard ice cream.
  • Control Overrun: Reduce the amount of air incorporated during churning to make a denser, slower-melting product. This means churning at a slightly slower speed or for a shorter duration if you're aiming for less air.
  • Incorporate Stabilizers: Use a balanced blend of food-grade stabilizers to enhance viscosity and water-binding capacity.
  • Ensure Proper Freezing: Chill your ice cream mix thoroughly before churning, and freeze the churned ice cream quickly in the coldest part of your freezer.
  • Storage Temperature: Always store ice cream at a consistent, very cold temperature to maintain its frozen structure.

Factors Affecting Ice Cream Melt Rate Summary

Factor Effect on Melt Rate Explanation
Polysorbate 80 Significantly Slows Stabilizes fat emulsion and air cells, promoting shape retention.
Fat Content Slows Higher fat creates a more stable, resistant network.
Air Content (Overrun) Slows (Lower Air) Denser ice cream with less air has more frozen material per volume.
Stabilizers Slows Bind water, increase viscosity, prevent large ice crystal growth.
Emulsifiers Slows Help distribute fat, improve texture, and stabilize the structure (e.g., polysorbate 80, mono/diglycerides).
Freezing Temperature Slows (Colder) Colder storage maintains ice crystal stability.
Freezing Speed Slows (Faster) Rapid freezing leads to smaller, more stable ice crystals.

By strategically combining these elements, particularly incorporating specific emulsifiers like polysorbate 80, you can produce ice cream that maintains its delightful texture and shape for a longer period.