Laminate doors are primarily manufactured by pressing together layers of paper and plastic resin, creating a durable and decorative surface applied to the door's core material.
The Manufacturing Process Explained
The core process for creating the laminate material that covers the door involves combining specific components under significant pressure and often heat. This method binds the materials together to form a single, rigid sheet known as laminate.
Key Components of the Laminate
Based on the fundamental description, the laminate itself is composed of distinct layers:
- Core Layers: Multiple layers made from paper saturated with plastic resin. These layers are pressed together to provide strength and stability to the laminate sheet.
- Decorative Layer: This is the upmost layer of the laminate. It is specifically printed in a pattern or colour to provide the aesthetic finish for the door surface.
- Protective Overlay (Often Present): Although not explicitly detailed in the provided reference, a clear protective layer made of resin is typically pressed on top of the decorative layer to guard against wear, scratches, and moisture.
These laminated sheets are then adhered to a suitable door core material (such as MDF or particleboard) to create the finished laminate door.
