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What is copper dust used for?

Published in Materials Science 2 mins read

Copper dust, more accurately referred to as copper powder, has several important applications, primarily in the electrical, electronics, and manufacturing industries.

Here's a breakdown of its key uses:

  • Electrical and Electronics Industries: Due to copper's exceptional electrical and thermal conductivity, copper powder is crucial in manufacturing various components. This includes:
    • Conductive Inks and Pastes: Used in printed circuit boards (PCBs), flexible circuits, and other electronic devices. These inks enable the creation of conductive pathways.
    • Powder Metallurgy: Copper powder can be pressed and sintered (heated to a high temperature without melting) to form electrical contacts, connectors, and other conductive parts.
  • Structural Parts and Friction Materials: When alloyed with other metals like tin, zinc, or nickel, copper powder finds application in:
    • Powder Metallurgy (PM) Parts: Creating structural components for various industries, including automotive and aerospace. PM offers advantages like complex shapes, controlled porosity, and minimal material waste.
    • Friction Materials: Incorporated into brake pads and clutch linings to enhance friction performance, thermal conductivity, and wear resistance.
  • Other Applications:
    • Pigments: Used as a pigment in paints, coatings, and plastics.
    • Catalysis: Copper powder can serve as a catalyst in chemical reactions.
    • Anti-fouling Paints: Used in marine paints to prevent the growth of organisms on ship hulls.

In summary, copper powder's unique combination of properties makes it valuable in a wide range of applications across diverse industries. Its electrical conductivity, thermal conductivity, and alloying capabilities are particularly important.