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Does magnesium corrode?

Published in Metal Corrosion 3 mins read

Yes, magnesium does corrode. Its susceptibility to corrosion, especially when exposed to aqueous solutions and aggressive environments, often limits its use in various applications. However, it is also notable that magnesium and its alloys can exhibit a lower rate of corrosion compared to common structural metals like steel and aluminum counterparts in certain conditions.

Understanding Magnesium Corrosion

Magnesium is a highly reactive metal. When exposed to environments containing moisture, particularly water or salt solutions, it readily undergoes an electrochemical process known as corrosion. This process typically forms magnesium hydroxide and hydrogen gas.

The inherent ability of magnesium to corrode restricts its widespread use in certain applications, especially where direct and prolonged exposure to aqueous or harsh conditions, such as those found in vivo (within living organisms) or aggressive industrial settings, is unavoidable.

Comparative Corrosion Rates

While magnesium's reactivity is well-known, it's important to understand its relative corrosion rate. Interestingly, magnesium and its alloys have been observed to corrode at a lower rate than steel and aluminum counterparts in specific scenarios. This nuance highlights that "corrosion" isn't a simple yes/no; the rate and type of corrosion are critical.

Metal General Reactivity Noted Corrosion Rate (vs. Mg) Common Corrosion Products
Magnesium High Lower than steel & aluminum* Magnesium Hydroxide (Mg(OH)₂)
Steel Moderate to High Higher than magnesium Iron Oxides (Rust)
Aluminum Moderate Higher than magnesium Aluminum Oxide (Al₂O₃, protective)

Note: This comparative advantage can depend heavily on the specific environment and alloy composition.

Factors Influencing Magnesium Corrosion

Several factors dictate the speed and severity of magnesium corrosion:

  • Environmental pH: Both acidic and highly alkaline solutions can significantly accelerate corrosion.
  • Chloride Ions: The presence of chloride ions (e.g., in seawater) substantially increases corrosion rates due to localized attack.
  • Temperature: Higher temperatures generally increase the rate of electrochemical reactions, thereby speeding up corrosion.
  • Galvanic Coupling: When magnesium is in electrical contact with a more noble (less reactive) metal in the presence of an electrolyte, it can act as an anode and corrode much faster.
  • Alloying Elements & Impurities: Specific alloying elements (e.g., aluminum, zinc, rare earths) can be added to improve corrosion resistance, while impurities (e.g., iron, nickel, copper) can worsen it.

Managing Magnesium Corrosion

Despite its susceptibility, magnesium's unique properties like its ultralight weight and high strength-to-weight ratio make it desirable for various applications. Strategies to mitigate corrosion include:

  • Protective Coatings: Applying polymer, ceramic, or metallic coatings acts as a physical barrier, preventing contact with corrosive environments.
  • Surface Treatments: Techniques such as anodizing, plasma electrolytic oxidation (PEO), or chemical conversion coatings can enhance the surface's inherent corrosion resistance.
  • Alloy Development: Ongoing research focuses on creating new magnesium alloys with inherently improved corrosion resistance through optimized compositions and microstructures.
  • Environmental Control: Minimizing exposure to aggressive environments, such as using desiccants to reduce humidity or designing components for minimal water entrapment.

In some biomedical applications, the controlled degradation (corrosion) of magnesium is actually desired for temporary implants, as it can dissolve harmlessly in the body after fulfilling its mechanical function. For more details on magnesium's material properties and corrosion resistance, you can explore resources on magnesium alloys.