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What Should I Use to Sand Metal?

Published in Metalworking Abrasives 2 mins read

To sand metal effectively, you should use specific types of sandpaper grit depending on the metal's hardness.

When choosing sandpaper for metal, the key factor is the type of abrasive material on the paper, as different abrasives are suited for different metal properties.

Choosing the Right Sandpaper for Metal

The best sandpaper for metal depends primarily on whether the metal is hard or soft.

  • For hard metals: Such as iron or steel, the recommended abrasive is aluminum oxide. Its durability makes it effective at cutting through tougher materials.
  • For softer metals: Like aluminum or brass, silicon carbide is the preferred choice. This abrasive is very sharp and breaks down more easily, which helps prevent clogging when sanding softer, gummier metals.

Using the correct type ensures efficient material removal and a better finish.

When to Change Your Sandpaper

Knowing when to replace your sandpaper is crucial for optimal results. You can determine the time to change sandpaper by running your fingertip over the section of paper you've been using. If it feels dull or smooth compared to a fresh section, it's time for a new piece. Using worn-out sandpaper is inefficient and can damage the metal surface.

Summary of Sandpaper Types for Metal

Here's a quick reference guide:

Metal Type Recommended Sandpaper Abrasive Key Benefit Examples
Hard Metals Aluminum Oxide Durable, effective on tough materials Iron, Steel
Soft Metals Silicon Carbide Sharp, minimizes clogging on softer surfaces Aluminum, Brass

Always start with a lower grit (coarser) sandpaper for initial material removal or shaping and move to progressively higher grits (finer) to achieve a smoother finish.

Remember to use appropriate safety gear, such as gloves and eye protection, when sanding metal.