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How is Refined Olive Oil Made?

Published in Olive Oil Refining 4 mins read

Refined olive oil is produced by chemically and physically processing crude olive oil, particularly that of lower quality (often lampante olive oil), to remove undesirable characteristics such as strong flavors, colors, and impurities. The aim is to create an oil that is bland, clear, and stable.

The Refining Process: A Multi-Step Transformation

The production of refined olive oil involves several critical steps, transforming raw, often unpalatable, crude olive oil into a neutral product. These steps are designed to strip away components that cause off-flavors, odors, and unwanted appearances, while also improving the oil's stability.

Key Stages of Olive Oil Refining

The refining process typically includes these major stages:

  1. Degumming (Water Refining)

    • Purpose: To remove phospholipids (gums) and other mucilaginous substances that can cause cloudiness, contribute to off-flavors, and make the oil difficult to filter.
    • Process: As per the reference, "The oil is treated with hot water, steam or water mixed with acid and then spun in a high-speed centrifuge." This process helps to hydrate and separate the gummy components.
    • Impact: A significant consequence of degumming is the removal of healthful polyphenols, which are beneficial antioxidants naturally present in olive oil.
  2. Neutralization (Deacidification)

    • Purpose: To remove free fatty acids (FFAs), which contribute to acidity and can cause rancidity. Crude olive oils, especially lower grades, often have high FFA levels.
    • Process: The oil is treated with an alkaline solution (like caustic soda or sodium carbonate) that reacts with the FFAs to form soaps. These soaps are then separated from the oil.
    • Outcome: Reduces the acidity of the oil, making it more stable and palatable.
  3. Bleaching

    • Purpose: To remove pigments (like chlorophyll and carotenoids), residual soap particles, and other impurities that affect the oil's color and overall appearance.
    • Process: As detailed in the reference, "The oil is heated to 212 degrees Fahrenheit, which removes pigment and lightens the color." This heating typically occurs in the presence of natural adsorbing agents, such as activated bleaching clays or activated carbon, which absorb the impurities.
    • Effect: Results in a lighter-colored, clearer oil.
  4. Deodorization

    • Purpose: To remove volatile compounds that cause undesirable odors and flavors, as well as to break down peroxides that can lead to rancidity.
    • Process: The oil is subjected to high temperatures (typically 400-500 degrees Fahrenheit or 200-260 degrees Celsius) under a high vacuum with steam stripping. The steam carries away the volatile compounds.
    • Outcome: Produces a bland, odorless oil, which is essential for uniform taste in products where it's used.

Summary of Refining Steps

Stage Primary Purpose Key Process Details Impact on Oil
Degumming Remove phospholipids, mucilaginous gums Treated with hot water, steam, or acid; spun in centrifuge. Removes healthful polyphenols, gummy phospholipids.
Neutralization Remove free fatty acids (FFAs) Treated with an alkaline solution (e.g., caustic soda); soaps formed are separated. Reduces acidity, improves stability.
Bleaching Remove pigments, residual soaps, impurities Heated to 212°F with adsorbing agents (e.g., activated clay). Lightens color, clarifies oil.
Deodorization Remove volatile compounds (odors, flavors), peroxides Heated to high temperatures (400-500°F) under vacuum with steam stripping. Produces bland, odorless, stable oil.

Why Refine Olive Oil?

The refining process is critical for several reasons:

  • Improving Quality of Lower Grades: It transforms crude olive oils, which might have high acidity or sensory defects, into a commercially viable product.
  • Neutralizing Flavor and Aroma: Refined olive oil is often used in food manufacturing where a neutral-flavored fat is required, allowing other ingredients' flavors to dominate.
  • Enhancing Stability: By removing impurities and free fatty acids, the shelf life of the oil is significantly extended.
  • Achieving Desired Appearance: The bleaching step ensures a consistent, light color, which is preferred for many applications.

While refining creates a highly stable and neutral oil, it also significantly reduces the natural antioxidants and beneficial compounds, such as polyphenols, found in extra virgin olive oil. This is why refined olive oil (often labeled simply as "olive oil" or "light olive oil" when blended with a small amount of virgin olive oil) differs significantly in nutritional profile and flavor from virgin and extra virgin varieties.