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Why is Petrol Fraction Collected Over a Range of Temperatures?

Published in Petroleum Refining 3 mins read

The petrol fraction is collected over a range of temperatures because crude oil is a complex mixture of hydrocarbons, each with a unique boiling point. Collecting it over a temperature range allows for the efficient separation of hydrocarbons with similar boiling points and molecular sizes, which constitutes the petrol fraction.

Understanding Fractional Distillation

Crude oil undergoes a process called fractional distillation in a towering fractionating column. This process leverages the different boiling points of the various hydrocarbons present in the oil.

Here's how it works:

  • Heating Crude Oil: Crude oil is heated to a very high temperature (around 350°C - 400°C) until most of it vaporizes and enters the bottom of the fractionating column.
  • Temperature Gradient: The column is hottest at the bottom and gradually cooler towards the top, creating a temperature gradient.
  • Condensation at Different Levels: As the temperature decreases moving up the column, certain hydrocarbons begin to condense and run off at different levels. This is the core reason for the temperature range collection.
  • Formation of Fractions: Each level in the column corresponds to a specific temperature range where a particular group of hydrocarbons, known as a fraction, condenses. Each fraction that condenses off at a certain level contains hydrocarbon molecules with a similar number of carbon atoms, and therefore, similar boiling points.

The Petrol Fraction Specifics

The petrol fraction, also known as gasoline, consists primarily of hydrocarbons with 5 to 12 carbon atoms (C5-C12). These molecules have boiling points typically ranging from 20°C to 200°C. Within the fractionating column, these specific hydrocarbons will rise to a level where the temperature falls within this range, allowing them to condense and be collected.

Benefits of Temperature Range Collection

This method offers significant advantages in oil refining:

  1. Efficient Separation: These boiling point 'cuts' allow several hydrocarbons to be separated out in a single process, making the refining of crude oil highly efficient and economically viable. Without this temperature range separation, each hydrocarbon would theoretically need to be separated individually, which would be impractical.
  2. Product Consistency: By collecting over a specific temperature range, refiners ensure that the petrol fraction has a consistent composition of hydrocarbons, which is crucial for its performance as a fuel in internal combustion engines.
  3. Versatility: The same process allows for the simultaneous collection of other valuable fractions from crude oil, from light refinery gases to heavy bitumen, each at its characteristic temperature range.

Overview of Crude Oil Fractions

To illustrate the collection of various fractions over different temperature ranges, consider the following table:

Fraction Name Typical Carbon Atoms Approximate Boiling Point Range (°C) Common Uses
Refinery Gases C1 - C4 Below 20 Liquefied Petroleum Gas (LPG), Chemical Feedstock
Petrol (Gasoline) C5 - C12 20 - 200 Fuel for cars
Naphtha C5 - C12 60 - 180 Chemical Feedstock (for plastics, pharmaceuticals)
Kerosene C10 - C16 180 - 250 Jet fuel, heating oil, paraffin
Diesel (Gas Oil) C15 - C18 250 - 350 Fuel for diesel engines, heating oil
Fuel Oil C18 - C25 350 - 400 Fuel for ships, power stations, industrial furnaces
Lubricating Oils C20 - C50 >350 (vacuum distillation) Lubricants (engine oils, greases)
Bitumen / Asphalt >C50 Residue Road surfacing, roofing, waterproofing

This systematic approach of collecting fractions within specific temperature ranges is fundamental to the petroleum industry, enabling the transformation of crude oil into a wide array of useful products.