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How is Road Paint Applied?

Published in Road Marking Application 2 mins read

Road paint, often used for surface markings like lane lines and crosswalks, is primarily applied using a specialized process involving heat and spraying.

The application process typically involves heating a thermoplastic material to a high temperature until it melts, then applying it to the road surface.

The Application Process Explained

Applying durable road markings involves precise steps to ensure longevity and visibility. A common method utilizes thermoplastic material, which is applied hot and cools rapidly to form a robust layer.

Key Steps in Thermoplastic Road Marking Application

  1. Heating the Material: The thermoplastic material, usually in a powder form, is loaded into a hot melt kettle.
  2. Melting the Powder: Inside the kettle, the material is heated to a high temperature. According to common practice, it is heated to 200 °C (392 °F) to fully melt the powder into a liquid state.
  3. Application to the Road: The molten material is then applied to the prepared road surface, often by spraying.
  4. Cooling and Curing: Once on the road, the hot material cools and solidifies quickly, forming a durable marking.

Properties of Applied Thermoplastic Markings

After cooling, the applied material forms a thick polymer layer. This layer is designed to be:

  • Wear-resistant: Capable of withstanding heavy traffic.
  • Bright: Highly visible during the day.
  • Reflective: Often includes reflective beads embedded in the surface to enhance visibility at night.

Summary Table: Thermoplastic Application

Step Equipment Used Temperature Method Result
Heating & Melting Hot Melt Kettle 200 °C (392 °F) Heating Molten Thermoplastic Material
Application Sprayer (Common) High Temp (Molten) Spraying Applied Liquid Marking on Road
Solidification N/A Cooling to Ambient Cooling Thick, Durable, Reflective Layer Forms

This process ensures that road markings are not just painted lines but resilient surface features critical for traffic guidance and safety.