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How to Change a Ball Joint

Published in Vehicle Suspension Repair 3 mins read

Changing a ball joint involves a sequence of steps from securing the vehicle to reassembling the suspension components.

Replacing a worn ball joint is a common vehicle repair essential for maintaining steering control and suspension performance. While the exact procedure can vary depending on your vehicle's make and model, the general process follows a standard sequence of actions.

Step-by-Step Guide to Changing a Ball Joint

Based on the provided reference points, here are the fundamental steps involved in replacing a ball joint:

  1. Prepare the Vehicle & Remove the Wheel:

    • First, ensure your vehicle is on a level surface.
    • Secure the parking brake firmly.
    • Loosen the lug nuts on the wheel you'll be working on.
    • Lift the vehicle using a floor jack at the designated jacking point.
    • Rest the vehicle's weight on a jack stand placed securely under the frame or a sturdy suspension component. Never rely solely on the jack.
    • Completely take off the wheel.
  2. Remove Interfering Parts:

    • Access to the ball joint may be blocked by other suspension or brake components.
    • Remove interfering parts such as the brake caliper, rotor, or steering linkage tie rod end to gain clear access to the ball joint fasteners.
  3. Separate the Ball Joint:

    • The ball joint connects the control arm to the steering knuckle.
    • To remove it, you need to separate the ball joint from the steering knuckle. This often involves removing a cotter pin and castle nut, and then using a specialized tool like a ball joint separator or a pickle fork to pop the tapered stud out of its bore.
  4. Remove the Old Ball Joint:

    • Once separated, the old ball joint needs to be removed from the control arm or steering knuckle, depending on its design.
    • Remove the old ball joint. Some ball joints are pressed into their housing, requiring a press tool for removal, while others are bolted in place.
  5. Install the New Ball Joint:

    • Prepare the mounting surface by cleaning off any rust or debris.
    • Install the new ball joint. If it's a press-in type, use the appropriate press tool to install it squarely into the control arm or knuckle. If it's bolted, position it correctly and install the new bolts.
    • Ensure the new dust boot is in place and not damaged.
  6. Reassemble Your Vehicle:

    • With the new ball joint installed, begin putting everything back together in reverse order of removal.
    • Reassemble your vehicle. This includes reconnecting the steering knuckle to the new ball joint, installing and torquing the castle nut (add a new cotter pin), reinstalling removed parts like the brake caliper and rotor, and finally remounting the wheel.
    • Once the vehicle is back on the ground, torque the lug nuts to the manufacturer's specification.

After replacing a ball joint, it is highly recommended to have a professional alignment performed to ensure proper steering and tire wear.