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How big of a crack on a windshield is unfixable?

Published in Windshield Repair 2 mins read

A crack on a windshield is generally considered unfixable, requiring replacement, if it is longer than three inches or located along the edge of the windshield.

Key Factors Determining Fixability

The decision to repair or replace a windshield often hinges on the characteristics of the damage. While minor damage can frequently be repaired, certain types of cracks compromise the windshield's structural integrity, making replacement necessary.

Crack Length

One of the most common determinants is the size of the crack. If a crack extends beyond three inches in length, it typically exceeds the scope of what can be safely and effectively repaired with common windshield repair techniques. Longer cracks are more prone to spreading further, and a repair might not restore the original strength or clarity of the glass to a satisfactory level, especially in the driver's line of sight.

Crack Location

The position of the crack is also critical. Cracks that occur along the edge of the windshield pose a significant concern because they can weaken the adhesive bond that secures the entire windshield unit to the vehicle's frame. This bond is crucial for the structural integrity of the vehicle, especially during an accident, as the windshield contributes to the roof's strength and plays a role in airbag deployment. Damage in this area often necessitates a full windshield replacement to ensure safety.

Other Considerations

Beyond length and location, other factors can influence whether a windshield crack requires repair or replacement. While not always explicitly defined, these can include the type of crack (e.g., star break, bull's-eye, chip, or complex crack), its depth, and whether there are multiple cracks or significant overall damage to the glass.

Repair vs. Replacement: A Quick Guide

Understanding the general guidelines can help you assess the situation, though professional evaluation is always recommended.

Factor Generally Repairable Generally Unfixable (Requires Replacement)
Length Cracks under three inches Cracks longer than three inches
Location Cracks not on the edge of the windshield Cracks along the edge of the windshield
Impact Small chips, minor star breaks Significant damage, multiple complex cracks

Ultimately, a trained professional can accurately assess the damage and determine the safest and most effective solution for your vehicle.